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  #1  
Staré 07.04.2009, 10:33
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Standardní Volkswagen Golf 3 - CitySTORMer - conversion to Lithium

Volkswagen Golf 3 - CitySTORMer



The set of 8 pcs of 12V LiFePO4 80Ah batteries




The weight of each LiFePO4 battery is approx 12 kg. The set of 8 pcs weights 96 kg.

Please see the information on the original SLA (Sealed Lead Acid) batteries here - http://www.electroauto.cz/vymenabaterii.html

The original VARTA 83201 batteries weight 32 kg each (total of 16 x 32 = 512 kg)

http://www.partnernet.varta-automoti...%20leaflet.pdf



The new power cords are ready.



All 8 pcs of the batteries are placed in the rear battery box.



Batteries and the power cords - the detailed view.




Batteries and the power cords - another view.



The total overview of the VW Golf



The detail of the board meters.
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  #2  
Staré 22.05.2009, 00:03
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Standardní The discharge and charge measurements

Please check the real driving experiences and related voltage levels for the test drives
in VW Golf CitySTORMer with 80Ah LiFePO4 batteries.



Download the files here:

http://www.auto88.cz/_info/VWGolf3-C...0503-Trip1.xls

http://www.auto88.cz/_info/VWGolf3-C...0506-Trip2.xls
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  #3  
Staré 22.05.2009, 00:24
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Standardní The total of 71 km with 80Ah LiFePO4 batteries

In our test of maximal performance we were able to drive the total of 71km per one standard charge of a set of 80Ah LFP batteries:



The discharging characteristics are presented in the above XLS files.

1) We were driving in a city traffic.
2) We were not driving in any "eco-mode", we tried to reach max. speed as the traffic allowed
3) The batteries were charged to 116V level by the VW Golf standard charging process. We
consider this level to be 80% of the full charge (136V).

Based on the above test, we expect to reach 200+ km per single charge with 200Ah cells.
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  #4  
Staré 29.05.2009, 21:11
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Standardní VW Golf Driving and Test Results

Our continueous driving tests show following results:



The average driving distance is 6.0 km per 1 kWh of electric energy.
This is based on daily usagee and drives in a city traffic.



The charging speed is around 2.3 kWh per hour at the high speed
charging more. This means you can gain about 13 ~ 14 km of driving
distance per each hour of charging.
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  #5  
Staré 18.09.2009, 20:53
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Standardní Test was successful.

Citace:
Původně odeslal auto88 Zobrazit příspěvek
Based on the above test, we expect to reach 200+ km per single charge with 200Ah cells.


Confirmed 216 km operating range.

For the course a test drive visit this page.
http://citystromer.cz/first_drive.html
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  #6  
Staré 11.10.2009, 12:44
auto88 auto88 je offline
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Standardní The second lithium upgrade to 96V 240 Ah.

We have finished the second step of the Lithium improvement for the testing
white color VW Golf CityStromer.

We have installed 24 pcs of 12V 80Ah lithium batteries in 8-serial 3-parallel
configuration. Total power is based on 96V 240 Ah. The weight of the pack
is 283 kg.
This means a saving of 229 kg against the original lead-acid
batteries with 512 kg (16 x 32kg).



The installation is done without any mechanical change to the VW Golf design.
The batteries fit perfectly. Even some space in the front is left.



The estimated driving distance per single charge is:

A) ideal driving conditions - approx 240 km (150 miles)

B) ordinary driving with longer trips - approx 220 km (135 miles)

C) heady duty driving in the city traffic - approx 200 km (125 miles)

In the very first driving test we have verified the driving distance per
single charge in the city heavy duty conditions according to the C) model.
We have reached the distance of 203 km.



The charging with the installed original VW charger is fully functional.
The charger is working at AC 230V 10A, supplying about DC 18A of
charging current. The estimated total charging time with the on-board
charger is 13 hours.



For testing purposes we are using two DC 48V 60A chargers. The
charging time is 4.5 hours.



High speed charger with 200A charging current is under development.

Please see the photos attached.

We will be glad to provide further information. Also we will be glad to assist
any VW Golf CityStromer owner with the lithium conversion.

Please contact us at auto88(at)auto88.cz
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  #7  
Staré 11.10.2009, 13:50
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Standardní GWL Technology Blog

Please see additional technical information about VW Golf 3 CityStromer on GWL Technology Blog.

http://gwl-power.tumblr.com/tagged/CityStromer
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  #8  
Staré 25.10.2009, 21:54
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Standardní New record 218 km per single charge

New record 218 km per single charge



The overview foto of all the board controls:



See also here: http://gwl-power.tumblr.com/tagged/CityStromer
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  #9  
Staré 25.10.2009, 21:57
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Standardní Batterry voltage data for last 8000 sec.



Please download the battery data for the last 8000 seconds of the drive:

http://www.auto88.cz/_info/VWGolf3-C...est-091025.xls

Looking forward to your comments!
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  #10  
Staré 28.01.2010, 22:26
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Post Driving distances for VW CityStromer

Basic facts:

* The average driving distance is 6.0 km per 1 kWh of electric energy (socket level).

* The charging speed is around 2.3 kWh per hour at the high speed
charging more. This means you can gain about 13 ~ 14 km of driving
distance per each hour of charging.

ALL DATA VALID FOR 20 deg. C

================================================== ========

8x 12V 80 AH LiFeYPO4 battery (total 96V 80Ah)

----> full charge at battery level 80Ah x 14V x 8 pcs = 9.6 kWh
full charge at socket level 11kWh (based on tests)

100% DOD cycle -------> 11 kWh x 6.0 km = 66 km max distance
80% DOD cycle -------> 8.8 kWh x 6.0 km = 52 km max distance
70% DOD cycle -------> 7.7 kWh x 6.0 km = 46 km max distance

================================================== ========

3x 8x 12V 80 AH LiFeYPO4 battery (total 96V 240Ah)

----> full charge at battery level 80Ah x 14V x 24 pcs = 26.8 kWh
full charge at socket level 34kWh (based on tests)

100% DOD cycle -------> 34 kWh x 6.0 km = 204 km max distance
80% DOD cycle -------> 27 kWh x 6.0 km = 162 km max distance
70% DOD cycle -------> 23.8 kWh x 6.0 km = 143 km max distance
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